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Spares Analysis given confidence level

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    Spares Analysis given confidence level

    Spares Analysis

    Suppose Data Entered in Poisson

    Number of units (n): 3
    Failure rate (λ) of each unit, failures per million hours (FPMH): 20.00
    Time interval (t, hours): 10,000
    Confidence (c): 0.9

    Solution:
    The expected number of failures is:
    3 units * (20.00 FPMH/1,000,000 hours) * 10,000 hours = 0.60 failures

    To be 90.00% confident of having sufficient spares to support 3 units for 10,000 hours, 2 spares are required.

    My question is how I calculate the required number of spares in Excel given the Confidencel level. I can't use a Goal Seek because Poisson is for discrete values only.

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    Re: Spares Analysis given confidence level

    I don't know the answer to the question, but think there are two confidence values involved, even if you use the same one twice.

    Given some number of LRU operating hours and some number of failures, you can calculate an MTBF confidence interval. That interval narrows as you have more hours and more failures:

    Row\Col
    A
    B
    C
    D
    E
    F
    G
    H
    I
    1
    Confidence
    Hours2Go
    2
    90%
    10,000
    3
    4
    Case
    Hours
    Failures
    MTBF
    Low Limit
    High Limit
    Failures @ Conf
    P(r)
    5
    1
    50,000
    1
    50,000
    10,540
    974,786
    2
    93%
    E5 and down: =2 * Hours / CHIINV((1 - Confidence) / 2, 2 * (Failures + 1))
    6
    2
    500,000
    10
    50,000
    29,477
    92,159
    1
    95%
    F5 and down: =2 * Hours / CHIINV((1 + Confidence)/2, 2 * Failures)
    7
    3
    5,000,000
    100
    50,000
    42,344
    59,425
    1
    98%
    G5 and down: =MAX(0, PoissonInv(Confidence, Hours2Go/E5))
    8
    4
    50,000,000
    1,000
    50,000
    47,456
    52,711
    1
    98%
    H5 and down: =POISSON.DIST(G5, Hours2Go/E5, TRUE)


    All of those show the same MTBF (hours/failures), but the width of the intervals varies dramatically.

    Let's say your case is case #2; 10 failures in 500K hours. You are 90% confident that the MTBF is >= 29,477 hours. The UDF PoissonInv calculates the number of failures at some probability for a Poisson failure process, and in the example, I'm using the same confidence value again. But it seems like double-dipping to calculate the the MTBF interval at some confidence, and then apply another confidence test for the maximum expected failures -- know what I mean?

    I'm sure there is a way to only use one, but don't know what it is.

    Here's the UDF:

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    Last edited by shg; 04-13-2015 at 07:11 PM.
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    Re: Spares Analysis given confidence level

    Thank you the UDF was the answer I was looking for.

    Louis

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    Forum Expert shg's Avatar
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    Re: Spares Analysis given confidence level

    You're welcome.

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    Forum Expert shg's Avatar
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    Re: Spares Analysis given confidence level

    That routine was due for some cleanup:

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    Last edited by shg; 04-14-2015 at 04:53 PM.

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    Re: Spares Analysis given confidence level

    Further modified to accommodate large values of Mean:

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    Last edited by shg; 04-16-2015 at 03:32 PM.

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